About Instruments Air Header
Specification of Instrument Air Header Air Header is a series of multiple valve assemblies that operate from one originating point. air header manufacturers in India designed these valves in a way that they can accommodate various valves. The inlet connection of the valve has multiple outlet connections. The instrument air header has a lockable handle that prevents unwanted manual actuation of the outlet valve. Moreover, these air header manifolds also reduce the assembly time. The instrument air distribution manifold has multiple chambers with multiple branches of outlets that deliver air to several consumers.
| BRAND NAME |
DELIXIN-LOK |
| BODY SIZE |
1" NB TO 4" NB |
| SCHEDULE |
SCH 40, SCH 80, SCH 160, SCH XXS |
| LENGTH |
8" OR LARGER |
| NO. OF OUTLET PORTS |
2 WAYS TO 20 WAYS |
| VALVE TYPE |
BALL VALVE & NEEDLE VALVE |
| VALVE END CONNECTION |
FEMALE THREADED, MALE THREADED, TUBE END |
| CONNECTION SIZE |
UPTO 1/2" |
| INLET & OUTLET CONNECTION |
BALL VALVE, NEEDLE VALVE, FLANGED |
| WORKING PRESSURE |
UPTO 10,000 PSI |
| THREADS |
NPT, BSPP, BSPT |
| SEALS |
PTFE, GRAPHITE, PEEK |
| BODY TYPE |
SEAMLESS PIPE, BAR STOCK |
| OPTIONS |
MOUNTING BRACKET |
| MATERIAL |
SS 316, SS 304, SS 316 TI, COPPER, BRASS, DUPLEX, CS, INCONEL, SUPER DUPLEX, HASTELLOY, MONEL, ALLOY 20, SMO 254, 904L, TITANIUM & ALL OTHER ALLOYS
|
Versatile Design and CustomizationOur air headers are engineered to accommodate 4 to 20 outlets, with options for customizations based on your system requirements. From port sizes and inlet connections to mounting style, material, and surface finish, every aspect can be tailored for optimal integration and performance in your facility.
Superior Quality and SafetyAll headers are manufactured using high-grade stainless steel (304/316) or carbon steel, and each unit is electropolished, pickled, or passivated for enhanced corrosion resistance. Strict adherence to ASME, ANSI, and optional DIN standards, along with comprehensive hydro and pneumatic testing, guarantees both safety and long-term reliability.
Effortless Operation and MaintenanceWith manual lever control and leak-proof PTFE or graphite gasket sealing, users benefit from straightforward operation and minimal maintenance. Accessories like end plugs and vent/drain valves can be included for added convenience, while the modular design simplifies both installation and future expansion.
FAQ's of Instruments Air Header:
Q: How do I choose the correct number of outlets for my instrument air header?
A: Select the number of outlets based on the total number of instruments or pneumatic devices that require air supply in your application. We offer standard headers with 4 to 20 outlets and can customize further to match your operational requirements.
Q: What are the main advantages of using a stainless steel air header manifold?
A: Stainless steel air headers (304 or 316) provide superior corrosion resistance, durability, and leak-proof performance, even in demanding temperature (20C to 200C) and pressure (up to 6000 PSI) environments. Their robust design ensures long service life and optimal protection for connected instruments.
Q: When should I consider custom configurations instead of standard air headers?
A: Opt for custom configurations if your system needs unique port sizes, non-standard inlet/outlet arrangements, specialized mounting, or specific international standards such as DIN. Customization ensures the manifold integrates seamlessly with your process equipment.
Q: Where are these air headers typically installed?
A: Air headers are commonly installed in industrial plants, process control rooms, refineries, and automation systems. They are mounted on skids or fixed foot supports to provide centralized distribution of instrument air to valves, gauges, and other pneumatic instruments.
Q: What testing processes are performed to ensure product reliability?
A: Each air header undergoes hydro and pneumatic testing as per ASME or ANSI standards to ensure leak-tightness, pressure sustainability, and overall reliability. On request, we can also conduct testing to DIN specifications.
Q: How do the optional accessories improve usage?
A: Accessories such as end plugs and vent/drain valves facilitate maintenance, safe operation, and faster draining or venting, thus improving usability and extending the lifespan of the header and downstream devices.
Q: What installation and maintenance benefits does the design provide?
A: The header's cylindrical structure, easy mounting, and modular valve installation enable quick setup. The leak-proof design and corrosion-resistant finish minimize maintenance needs and reduce operational downtime.